Tech, ExplainedIndustrial tech and mobility
Part

Electrical enclosures

Keeping dust, water and heat away from the panel.

INSIDE: CONNECTORS AND CABLE ASSEMBLIESHOW IT WORKS · AN INSPECTION OF A MOTOR PANEL AT A TEXTILE MILL IN SURATA panel in anIP65 enclosureholds the drivesfor 12 motorsThe inspectorpoints a thermalcamera at theinfrared window,with the panelstill runningThe pictureshows oneterminal at 78°C, while theothers are atabout 45 °CThe hot terminalis marked as aloose connectionAt the nextplannedshutdown, theelectriciantightens itA secondpicture showsthe terminalat 46 °CALSO TALKS TOThermal imaging cameras↗ AEROSPACEEV chargers↗ EV BATTERIES AND CHARGINGINSIDE: CONNECTORS AND CABLE ASSEMBLIESHOW IT WORKS · AN INSPECTION OF A MOTOR PANEL AT ATEXTILE MILL IN SURATA panel in an IP65enclosure holds thedrives for 12 motorsThe inspector points athermal camera at theinfrared window, with thepanel still runningThe picture shows oneterminal at 78 °C, whilethe others are at about45 °CThe hot terminalis marked as aloose connectionAt the next plannedshutdown, the electriciantightens itA second picture showsthe terminal at 46 °CALSO TALKS TOThermal imaging cameras↗ AEROSPACEEV chargers↗ EV BATTERIES AND CHARGINGINSIDE: CONNECTORS AND CABLE ASSEMBLIES · ANINSPECTION OF A MOTOR PANEL AT A TEXTILE MILLIN SURATA panel in an IP65 enclosure holds thedrives for 12 motors↓The inspector points a thermalcamera at the infrared window,with the panel still running↓The picture shows one terminal at 78 °C,while the others are at about 45 °C↓The hot terminal is markedas a loose connection↓At the next planned shutdown, theelectrician tightens it↓A second picture showsthe terminal at 46 °CALSO TALKS TOThermal imaging cameras↗ AEROSPACEEV chargers↗ EV BATTERIES AND CHARGING
The electrical enclosure keeps dust and water away from the panel, and an infrared window lets an inspector's thermal camera see the hot spots inside.
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Electrical enclosures are the boxes that protect electrical equipment from dust, water and heat. Some are fitted with an infrared window, so that an inspector can check for hot spots without opening the box.

An electrical panel holds the switches, wires and drives of a machine. Dust and water inside it cause faults. So the panel sits in an enclosure, usually made of steel or plastic. Its protection level is given as an IP rating, for example IP65. The first digit, 6, means that the box is dust-tight. The second digit, 5, means that it keeps out jets of water. A fan or an air conditioner may be fitted to take heat away.

Consider a control panel at a water pumping station in Guwahati, standing outdoors through the monsoon. Wind-driven rain hits the door for hours. A rubber seal around the door of an IP65 enclosure stops the water from entering, so the drives and the PLC inside stay dry. The sealed box also keeps out the dust and insects. A sealed box traps heat, so a small fan with a filter, controlled by a thermostat, is fitted to keep the inside from getting too hot.

The weakest points in a panel are the joints where wires are connected. A loose joint has more resistance, so it heats up. Left alone, it can start a fire. Heat is invisible, but a thermal imaging camera shows it as colour. An inspector should not open a live panel, because the risk of an electric arc is high. So some enclosures have an infrared window, a panel that infrared light can pass through, and the inspector points the camera through it.

The enclosure is also used outside factories. For instance, an EV charger keeps its electronics in an enclosure that must withstand rain and dust.

The wires that the enclosure protects are the connectors and cable assemblies. Server rooms use a related kind of box, the rack, to hold equipment.

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