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Aerospace

Hundreds of suppliers, thousands of systems, more and more software.

1 Aircraft is designed2 Suppliers make systems3 Cabin is fitted4 Regulator certifies it5 Other aircraftare servedorders engines and electronicsadds the cabinsubmits it for approvalreuses the same skillsAircraftmanufacturing+Jet engine+Avionics+In-flightentertainment (IFE)+eVTOL air taxi+Defence electronics+Thermalimaging cameras+Product lifecyclemanagement (PLM)↗ DIGITAL MANUFACTURINGEngineeringdata integration↗ PREDICTIVEMAINTENANCE SOFTWAREReal-time operatingsystem (RTOS)↗ EMBEDDED SOFTWAREIn-flight Wi-Fi↗ SATELLITE ANDREMOTE CONNECTIVITYAn airline in India,ordering a new airlinerA certified aircraft, delivered tothe airlineFor decades after delivery: the engines and systems are inspected and repaired, and data from the aircraft isused to predict when parts will wear out.CONCEPTS IN THIS SCENETier 1 and tier 2 suppliersSafety certificationDigital threadAftermarket servicesPredictive maintenanceGovernment tenders1 Aircraftis designed2 Suppliersmake systems3 Cabinis fitted4 Regulatorcertifies it5 Other aircraftare servedorders enginesand electronicsadds the cabinsubmits it for approvalreuses the same skillsAircraftmanufacturing+Jet engine+Avionics+In-flightentertainment(IFE)+eVTOLair taxi+Defenceelectronics+Thermalimagingcameras+Productlifecyclemanagement(PLM)↗ DIGITALMANUFACTURINGEngineeringdataintegration↗ PREDICTIVEMAINTENANCESOFTWAREReal-timeoperatingsystem (RTOS)↗ EMBEDDEDSOFTWAREIn-flightWi-Fi↗ SATELLITE ANDREMOTECONNECTIVITYAn airline in India,ordering a new airlinerA certified aircraft,delivered to the airlineFor decades after delivery: the engines and systems are inspected and repaired, and data from the aircraft isused to predict when parts will wear out.CONCEPTS IN THIS SCENETier 1 and tier 2 suppliersSafety certificationDigital threadAftermarket servicesPredictive maintenanceGovernment tendersAn airline in India, ordering a new airliner1 Aircraft is designedAircraft manufacturing+Product lifecycle management (PLM)↗ DIGITAL MANUFACTURINGEngineering data integration↗ PREDICTIVE MAINTENANCE SOFTWARE↓ orders engines and electronics2 Suppliers make systemsJet engine+Avionics+Real-time operating system (RTOS)↗ EMBEDDED SOFTWARE↓ adds the cabin3 Cabin is fittedIn-flight entertainment (IFE)+In-flight Wi-Fi↗ SATELLITE AND REMOTE CONNECTIVITY↓ submits it for approval4 Regulator certifies it↓ reuses the same skills5 Other aircraft are servedeVTOL air taxi+Defence electronics+Thermal imaging cameras+→ A certified aircraft, delivered to the airlineFor decades after delivery: the engines andsystems are inspected and repaired, and datafrom the aircraft is used to predict whenparts will wear out.CONCEPTS IN THIS SCENETier 1 and tier 2 suppliersSafety certificationDigital threadAftermarket servicesPredictive maintenanceGovernment tenders
An airliner's path from its design by the aircraft maker, through the engines, electronics and cabin built by suppliers, to certification and delivery, and the same suppliers' work on other aircraft.
opens a page inside this one a page in the same scene a page in another scene a concept page a label only, with no page

Aerospace is the industry that designs and builds aircraft, their engines and the electronics inside them, and more and more of what these systems do is now software. Most flights inside India use one of two aircraft, the Airbus A320 or the Boeing 737. Neither is built by one company alone. Each is assembled from hundreds of thousands of parts and systems made by hundreds of suppliers.

The industry works in layers, often called tiers. At the top, the aircraft maker designs the whole aircraft, builds the body and wings, and assembles everything else into it. The jet engine makers sit beside it, and only a handful of companies make engines. Below them are the system suppliers. They make whole systems for the aircraft, such as avionics (the electronics for navigation, communication and flight control), cabins and landing gear. Parts makers supply the system suppliers. The general idea is explained under tier 1 and tier 2 suppliers.

The cabin has its own systems. The seat-back screens and their servers are in-flight entertainment. Newer aircraft are also being designed, such as the eVTOL air taxi, an electric aircraft for short hops across a city.

A supplier does not make parts for one aircraft only. A company that builds flight computers for airliners can use the same skills, and often the same testing methods, for military aircraft or for an air taxi. This is why the diagram ends by showing the same suppliers serving other aircraft.

There are two kinds of buyer. Airlines buy commercial aircraft. Governments and air forces buy military aircraft and defence electronics, and sensors such as thermal imaging cameras. Defence is tightly controlled, because countries restrict who may see a weapon's designs. So defence engineering is harder to move abroad than commercial work. Defence buyers usually buy through government tenders.

The industry moves slowly. Every new aircraft, and every change to one, must pass safety certification by aviation regulators before it may fly. A new airliner can take ten years to develop, and then it is built and flown for decades. During those decades, the maker earns again from aftermarket services, and uses data from the aircraft for predictive maintenance. The linked record of an aircraft from design to repair is called the digital thread.

Boeing and Airbus both run large engineering centres in Bengaluru.

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