Tech, ExplainedIndustrial tech and mobility
Scene

Aircraft maintenance (MRO)

Checked, signed off, and the flight plan on a tablet.

1 Job is planned2 Manual is opened3 Repair is signed off4 Pilot loads plan5 Pilot trains laterfinds the procedure inrecords the finished job inreleases the aircraft to the pilot,who usesis followed by regular tests inAviation MRO software+Aircraft technicalpublications+Electronicflight bag (EFB)+Flight simulator+Jet engine↗ AEROSPACEProduct lifecyclemanagement (PLM)↗ DIGITAL MANUFACTURINGQuality managementsystem (QMS)↗ FINANCE ANDACCOUNTING SOFTWAREAvionics↗ AEROSPACEAn engineer servicing an aircraft atHyderabad airportThe aircraft is signed off and thepilot takes offThe aircraft's records stay with it for its whole life, and they are checked again when it is sold or when theregulator audits the airline.CONCEPTS IN THIS SCENESafety certificationTrack and traceDigital threadHuman in the loop1 Job is planned2 Manualis opened3 Repair issigned off4 Pilotloads plan5 Pilottrains laterfinds the procedure inrecords thefinished job inreleases the aircraft tothe pilot, who usesis followed by regulartests inAviationMRO software+Aircrafttechnicalpublications+Electronicflightbag (EFB)+Flightsimulator+Jet engine↗ AEROSPACEProductlifecyclemanagement(PLM)↗ DIGITALMANUFACTURINGQualitymanagementsystem (QMS)↗ FINANCE ANDACCOUNTINGSOFTWAREAvionics↗ AEROSPACEAn engineer servicingan aircraft atHyderabad airportThe aircraft issigned off and thepilot takes offThe aircraft's records stay with it for its whole life, and they are checked again when it is sold or when theregulator audits the airline.CONCEPTS IN THIS SCENESafety certificationTrack and traceDigital threadHuman in the loopAn engineer servicing an aircraft at Hyderabad airport1 Job is plannedAviation MRO software+Jet engine↗ AEROSPACE↓ finds the procedure in2 Manual is openedAircraft technical publications+Product lifecycle management (PLM)↗ DIGITAL MANUFACTURING↓ records the finished job in3 Repair is signed offQuality management system (QMS)↗ FINANCE AND ACCOUNTING SOFTWARE↓ releases the aircraft to the pilot, who uses4 Pilot loads planElectronic flight bag (EFB)+Avionics↗ AEROSPACE↓ is followed by regular tests in5 Pilot trains laterFlight simulator+→ The aircraft is signed off and the pilot takes offThe aircraft's records stay withit for its whole life, and they arechecked again when it is sold or whenthe regulator audits the airline.CONCEPTS IN THIS SCENESafety certificationTrack and traceDigital threadHuman in the loop
One aircraft's maintenance at Hyderabad airport, from the planned job through the manual procedure and the signed-off repair to the pilot's flight plan and later simulator training.
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Aircraft maintenance (MRO) is the work done on an aircraft between flights to keep it airworthy, and the software that records it. MRO stands for maintenance, repair and overhaul. An airliner may fly several flights a day for 25 years or more. Between flights, engineers check it and sign it off as safe to fly.

The checks come at different intervals. A short walk-round check is done before flights. A longer check is done at night every few days. A heavy check, in which large parts of the aircraft are opened and inspected, happens after several years of flying and keeps the aircraft on the ground for weeks.

An aircraft may fly only if it is airworthy, which means fit to fly by the regulator's rules. In India the regulator is the DGCA, the Directorate General of Civil Aviation. Three rules shape the software. First, many parts have a life limit: each one must be replaced after a set number of flying hours, or a set number of cycles, where one cycle is one take-off and one landing. Second, every inspection, repair and replacement must be recorded, and the records stay with the aircraft for its whole life. Third, an aircraft with incomplete records can be grounded, and it is worth much less when sold. This is the same idea as traceability. The software that keeps the records is aviation MRO software.

Take the maintenance of one aircraft at Hyderabad airport. An engineer gets a job to replace a worn part. Maker's manuals run to thousands of pages, so aircraft technical publications software shows the engineer the right procedure at the latest version. The engineer does the job, logs it, and signs the aircraft off. Regulators still require a person to sign off each job, even where AI drafts the paperwork, in the way described under the model drafts, a person approves.

The pilots have their own tools. They load the charts, the flight plan and the weather on a tablet, the electronic flight bag. They train and are tested at regular intervals in a flight simulator.

Two more things tie these pieces together. The first is safety certification, which every part, procedure and engineer must satisfy. The second is a digital thread of records that connects the maker's design data to the airline's maintenance records.

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