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Warehousing and automation

Where every item is, and the robots that move it.

Warehousing and automationWhere every item is, and the robots that move it.Warehouse management system (WMS)Where every item sits, and what to pick next.+Order management system (OMS)Which warehouse fills this order?+On-demand warehousingWarehouse space booked like a room.+Goods-to-person robotsThe shelf comes to the picker.+Autonomous mobile robots (AMR)Robots that find their own way.+Automated storage andretrieval system (AS/RS)Dense racks that fetch goods on demand.+Robotic pickingThe last warehouse job still done by hand.+Road freight+Ocean freight and customs+Shipment tracking+Last-mile delivery+CONCEPTS IN THIS SCENEFreight brokers and forwardersTelematicsMarketplace vs inventory modelCash on delivery and RTOTrack and traceCold chainSystem of recordUnified commerceMultichannel inventory managementEdge computingComputer visionReconciliationWarehousing and automationWhere every item is, and the robots that move it.Warehouse managementsystem (WMS)Where every item sits, and what topick next.+Order managementsystem (OMS)Which warehouse fills this order?+On-demand warehousingWarehouse space booked like a room.+Goods-to-person robotsThe shelf comes to the picker.+Autonomous mobilerobots (AMR)Robots that find their own way.+Automated storage andretrieval system (AS/RS)Dense racks thatfetch goods on demand.+Robotic pickingThe last warehouse jobstill done by hand.+Road freight+Ocean freight and customs+Shipment tracking+Last-mile delivery+CONCEPTS IN THIS SCENEFreight brokers and forwardersTelematicsMarketplace vs inventory modelCash on delivery and RTOTrack and traceCold chainSystem of recordUnified commerceMultichannel inventory managementEdge computingComputer visionReconciliationWarehousing and automationWhere every item is, and the robots that move it.Warehouse management system (WMS)Where every item sits, and what to pick next.+Order management system (OMS)Which warehouse fills this order?+On-demand warehousingWarehouse space booked like a room.+Goods-to-person robotsThe shelf comes to the picker.+Autonomous mobile robots (AMR)Robots that find their own way.+Automated storage and retrievalsystem (AS/RS)Dense racks that fetch goods on demand.+Robotic pickingThe last warehouse job still done by hand.+Road freight+Ocean freight and customs+Shipment tracking+Last-mile delivery+CONCEPTS IN THIS SCENEFreight brokers and forwardersTelematicsMarketplace vs inventory modelCash on delivery and RTOTrack and traceCold chainSystem of recordUnified commerceMultichannel inventory managementEdge computingComputer visionReconciliation
The zone shows the order management system choosing a warehouse, the warehouse management system and its mobile apps directing the work, and the robots, automated storage, parcel sorter and robotic picking that move and pick the goods, with on-demand warehousing supplying extra space.
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Warehousing and automation is the software that runs a warehouse, together with the robots that move goods inside it. A warehouse holds a company's stock until an order arrives. Its software must know where every item is, decide which orders to fill first, and tell each worker or robot what to do next.

Two systems make the main decisions. The order management system (OMS) receives every order, from the company's website, its shops and the marketplaces it sells on. It decides which warehouse or store will fill each order. The warehouse management system (WMS) then runs the work inside that warehouse. It knows the shelf position, called the bin, that holds each item. It gives each worker a pick list, the items to collect in the order of the aisles. Workers scan every item with warehouse mobile apps on handheld scanners, so the count in the WMS stays correct.

In a traditional warehouse, the worker walks along the aisles to each shelf. This is called person-to-goods picking. Consider a big sale weekend, when a fashion seller's orders can rise to several times the normal number in a day. Walking then becomes the slowest part of the work. So warehouses add machines.

Goods-to-person robots drive under a shelf, lift it and carry it to a worker who stays at one station. Autonomous mobile robots (AMR) carry bins and pallets around the floor, finding their own way, with no tracks. A pallet is the flat wooden platform on which goods are stacked, so that a forklift can move them. An automated storage and retrieval system (AS/RS) stores goods in tall, dense racks and fetches them by machine. At the end of the line, a parcel sorter sends each packed parcel to the lane for its destination. The last step still done mostly by hand is choosing one item from a bin. Robotic picking arms now use computer vision to do that too.

Not every business needs its own warehouse all year. With on-demand warehousing, a business rents space by the month or by the pallet. A brand that does not want to run a warehouse at all can pay an e-commerce fulfilment company to store its stock, and to pack and send its orders.

India has become a centre for warehouse robotics. Several robotics start-ups are based in Bengaluru, and one of the leading goods-to-person robot companies was founded in Gurugram. Quick commerce companies, which deliver groceries in minutes from small neighbourhood warehouses called dark stores, are among the places where these machines are now being tested.

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